Gear Operation Trunnion-Mounted Ball Valves

• Media: Water
• Material: Forged Steel
• Connection Form: Flange
• Driving Mode: Manual
• Nominal Pressure: 150lb-1500lb
• Channel: Straight Through Type
• Structure: Fixed Ball Valve
• Type: Fixed Ball Valve
• Function: Blow-Down Valve
• Temperature: High Temperature
• Application: Industrial Usage, Water Industrial Usage, Household Usage
• Valve Port: Full Port
• Working Pressure: 150lb, 300lb, 600lb, 900lb, 1500lb, 2500lb
• Working Temperature: -20ºC ~ 425ºC
• Body Material: A105, Lf2, F304, F304L, F316, F316L, F51, F55
• Ball Material: A105, F304, F316, F304L, F316L
• Seat Material: 2crl3+Hard Metal
• Mounting Pad: ISO5211
• Casting Technology: Investment Casting
• Design Standard: API 6D, API 608, ASME B 16.34, Mss Sp-72
• Face to Face: API 6D, ASME B 16.10
• Flanged Connection: ASME B 16.5
• Welded Connection: ANSI B16.25
• Test & Inspection: API 6D, API 598
• Fire-Safe Design: API607/6fa
• Stem Type: Anti-Static Design & Blow-out Proof Stem
• Transport Package: Carton Box or Plywood Case
• Specification: DN40-DN600; 1-1/2"- 24"
• Trademark: TYCHEN/OEM
• Origin: China
• HS Code: 8481804090
• Production Capacity: 50000pieces/Month

Product Description

Gear Operation Trunnion-mounted Ball Valves

Product Introduction
Quick open and close, less flowing resistance. hard metal sealing, perfect sealing, hight temperature, corrosion resistance,
acid and alkali resistance. The main features of the valve itself is compact, easy operation and maintenance for water,
acids and natural gas general working media. 

Product Specification

* Size: NPS 1-1/2" ~ 36" (DN 40mm to 900mm)
* Rating: 150LB, 300LB, 600LB, 900LB, 1500LB
* End Connection: Flanged End, Butt Weld End
* Material: F316, F304, A105, F304L, F316L

 

Features
* Wide range of seals.

* Full port or reduce port.
* Mirror finished SS balls.
* Excellent quality raw forging material.
* Anti-blowout stems Full bore for minimum pressure drop.
* Three pieces, enclosed bolt design with swing Away body for inline maintenance.

Applicable Standard
* Manufacturing Standard: API 6D, API 608, ASME B 16.34(BS5351), Mss Sp-72
* Face to Face Dimension: API 6D, ASME B16.10
* Flanged End Dimensions Standard: ASME B 16.5, MSS SP-44
* Butt Weld Standard: ASME B 16.25
* Inspection And Testing Standard: API 6D, API 598
* Pressure-Temperature Rating: ASME B 16.34
* Fire-safe Design: API 607/6Fa
* Anti-static Design & Anti Blow-out Stem
* Structure features: Bolted bonnet; three-piece;
* Materials conform to ANSI/ASTM;
* Main materials: A105; LF2; F5; F11; F22; 304(L);316(L); F347;F321; F51; Monel; 20Alloy.
 

Main Material

No.	Part Name	Material
1	Body	A105, A350-LF2, A182-F304, F304L, F316, F316L, F51, F53
2	Stud	ASTM A193 B7, B7M, B8
3	Nut	ASTM A194 2H, 2HM, B8
4	Adapter	A105, A350-LF2, A182-F304, F316, F304L, F316L, F51, F53
5	Trunnion	1045+ENP, ASTM A182 F6, F304, F316, F51, F53
6	O-ring	Viton, NBR
7	O-ring	Viton, NBR
8	Seat Ring	A105+ENP, A351 LF2, F6, F304, F316, F51, F53
9	Seat	PTFE, RPTFE, PPL, PEEK, NYLON
10	Ball	A105+ENP, A351 LF2, F6, F304, F316, F51, F53
11	Ring	A105, A351 LF2, F6, F304, F316, F51, F53
12	Spring	SS304, 17-4PH, Incone
13	Sealing Ring	SS304+Graphite
14	Bearing	1045+RPTFE, SS304+RPTFE, SS316+RPTFE
15	Stem	1045+ENP, ASTM A182 F6, F304, F316, F51, F53
16	Spring	SS304, 17-4PH, Incone
17	Gasket	Flexible Graphite, PTFE
18	O-ring	Viton, NBR
19	Oil Cup	1025, SS304
20	Stuffing Box	A105, A350-LF2, A182-F304, F316, F304L, F316L, F51, F53
21	Packing	Flexible Graphite, PTFE
22	Gland	ASTM A105, ASTM A216 WCB, ASTM A351 CF8
23	Wrench	ASTM A216 WCB

 

Main Parts Material	Part Name	Material
	Body	A105	304	304L	316	316L
	Stem	2Crl3	304	304L	316	316L
	Ball	2Crl3+Hastelloy/ WC-CO	0Cr18Ni9+Hastelloy/ WC-CO	0Cr19Ni10+Hastelloy/ WC-CO	0Cr17Ni12Mo2+ Hastelloy/WC-CO	00Cr17Ni14Mo2+  Hastelloy/WC-CO
	Seat	2Crl3+Hastelloy	0Cr18Ni9+Hastelloy	0Cr19Ni10+Hastelloy	0Cr17Ni12Mo2+ Hastelloy/WC-CO	00Cr17Ni14Mo2+ Hastelloy
	Gasket	304+Flexible Graphite Winding Gasket		304L+Flexible Graphite Winding Gasket	316+Flexible Graphite Winding Gasket	316L+Flexible Graphite Winding Gasket
	Packing	Flexible Graphite
Applicable Condition	Applicable Medium	Non-corrosive Media Or Weakly Corrosive Media	Corrosive Media Such as Nitric Acid	Strong Oxidizing Medium	Acetic Acid Corrosive Medium	Corrosive Media     Such as Urea
	Suitable Temp.	≤425ºC	≤540ºC	≤425ºC	≤540ºC	≤455ºC

Nominal Pressure	Nominal Diameter	Dimension
PN	DN	L	D	K	d	Y	b	Z-do	Ws	Hs	Hw	Hd
150LB	1-1/2"	165	125	98.4	73	-	12.7	4-16	230	135	-	-
	2"	178	150	120.7	92	-	14.3	4-19	260	150	-	-
	2-1/2"	190	180	139.7	105	-	15.9	4-19	350	180	-	-
	3"	203	190	152.4	127	-	17.5	4-19	500	195	-	-
	4"	229	230	190.5	157	-	22.3	8-19	650	245	310	420
	5"	356	255	215.9	186	-	22.3	8-22.5	800	270	330	440
	6"	394	280	241.3	216	-	23.9	8-22.5	1000	295	390	470
	8"	457	345	298.5	270	-	27.0	8-22.5	-	-	440	510
	10"	533	405	362.0	324	-	28.6	12.-25.5	-	-	490	560
	12"	610	485	431.8	381	-	30.2	12-25.5	-	-	530	600
	14"	686	535	476.3	413	-	33.4	12-28.5	-	-	620	670
	16"	762	595	539.8	470	-	35.0	16-28.5	-	-	675	720
	18"	864	635	577.9	533	-	38.1	16-32	-	-	740	790
	20"	914	700	635.0	584	-	41.3	20-32	-	-	825	870
	24"	1067	815	749.3	692	-	46.3	20-35	-	-	920	960
300LB	1-1/2"	190	155	114.3	73	-	19.1	4-22.5	230	135	-	-
	2"	216	165	127.0	92	-	20.7	8-19	260	150	-	-
	2-1/2"	241	190	149.2	105	-	23.9	8-22.5	350	180	-	-
	3"	282	210	168.3	127	-	27.0	8-22.5	500	195	-	-
	4"	305	255	200.0	157	-	30.2	8-22.5	800	250	320	430
	5"	356	280	235.0	186	-	33.4	8-22.5	1000	280	340	450
	6"	403	320	269.9	216	-	35.0	12-22.5	1200	300	405	480
	8"	502	380	330.2	270	-	39.7	12-25.5	-	-	450	530
	10"	568	445	387.4	324	-	46.1	16-28.5	-	-	505	590
	12"	648	520	450.8	381	-	49.3	16-32	-	-	545	620
	14"	762	585	514.4	413	-	52.4	20-32	-	-	640	690
	16"	838	650	571.5	470	-	55.6	20-35	-	-	690	740
	18"	914	710	628.6	533	-	58.8	24-35	-	-	760	810
	20"	991	775	685.8	584	-	62.0	24-35	-	-	850	900
600LB	1-1/2"	241	155	114.3	90	68.263	22.3	4-22.5	260	160	-	-
	2"	292	165	127.0	108	82.550	25.4	8-19	350	180	-	-
	2-1/2"	330	190	149.2	127	101.600	28.6	8-22.5	500	200	-	-
	3"	356	210	168.3	146	123.825	31.8	8-22.5	800	240	310	410
	4"	432	275	215.9	175	149.225	38.1	8-22.5	1000	270	340	450
	5"	508	330	266.7	210	180.975	44.5	8-28.8	1200	320	360	505
	6"	559	355	292.1	241	211.138	47.7	12.-28.5	-	-	425	555
	8"	660	420	349.2	302	269.876	55.6	12-32	-	-	470	625
	10"	787	510	431.8	356	323.851	63.5	16-35	-	-	525	645
	12"	838	560	489.0	413	381.001	66.7	20-35	-	-	565	715
	14"	889	605	527.0	547	419.101	69.9	20-38	-	-	670	770
	16"	991	685	603.2	508	469.901	76.2	20-41	-	-	720	840
	18"	1092	745	654.0	575	533.401	82.6	20-44.5	-	-	780	920
	20"	1194	815	723.9	635	584.201	88.9	24-44.5	-	-	850	995
900LB	1-1/2"	305	180	123.8	73	-	31.8	4-28.5	350	160	-	-
	2"	368	215	165.1	92	-	38.1	8-25.5	500	180	-	-
	2-1/2"	419	245	190.5	105	-	41.3	8-28.5	800	200	-	-
	3"	381	240	190.5	156	123.82	38.1	8-25.5	1000	240	310	410
	4"	457	290	235.0	181	149.22	44.5	8-32	1200	270	340	450
	5"	559	350	279.4	216	180.98	50.8	8-35	-	-	360	505
	6"	610	380	317.5	241	211.12	55.6	12-32	-	-	425	560
	8"	737	470	393.7	308	269.88	63.5	12-38	-	-	530	630
	10"	838	545	469.9	362	323.85	69.9	16-38	-	-	570	720
	12"	965	610	533.4	419	381.00	79.4	20-38	-	-	680	780
	14"	1029	640	558.8	467	419.10	85.8	20-41	-	-	800	905
	16"	1130	705	616.0	524	469.90	88.9	20-44.5	-	-	910	1010
1500LB	1-1/2"	305	180	123.8	92	68.28	31.8	4-28.5	500	180	-	-
	2"	368	215	165.1	124	95.25	38.1	8-25.5	650	200	-	-
	2-1/2"	419	245	190.5	137	107.95	41.3	8-28.5	800	220	-	-
	3"	470	265	203.2	168	136.52	47.7	8-32	1000	260	320	420
	4"	546	310	241.3	194	161.92	54.0	8-35	1200	290	360	470
	5"	673	375	292.1	229	193.68	73.1	8-41	-	-	380	530
	6"	705	395	317.5	248	211.12	82.6	12-38	-	-	440	580
	8"	832	485	393.7	318	269.88	92.1	12-45	-	-	550	650

Forged Ball Valve Part Material List:

Item	Item	Material
1	cap	A105N	A316
2	body	A105N	A316
3	ball	A182 316	A182 316
4	seat	RPTFE	RPTFE
5	Body gasket	Graphite	Graphite
6	Bolt	ASTM A193 B7	ASTM A193 B8
7	Stem	316	316
8	Thrust Washer	R-PTFE	R-PTFE
9	Packing	Graphite	Graphite
10	Packing gland	304	304
11	Belleville washer	50CrVA	301
12	gland nut	304	304
13	locking handle	430	430
14	locking device	430	430
15	Anti-static	304	304

Ball Valve Features:

Thread Ball Valve is a form of quarter-turn valve which uses a hollow, perforated and pivoting ball to control flow through it. It is open when the ball's hole is in line with the flow and closed when it is pivoted90-degrees by the valve handle. The handle lies flat in alignment with the flow when open, and isperpendicular to it when closed, making for easy visual confirmation of the valve's status. 

Stainless Steel Ball Valve ease of operation, repair, and versatility lend it to extensive industrial use ease of operation, repair, and versatility lend it to extensive industrial use.

 

 

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